The objective for this project was to create 246m² of slip-resistant rooftop walkways providing safe access for maintenance of photovoltaic (PV) solar panels. The existing steel framework presented several challenges, particularly with clear spans exceeding 2.9 meters. Our goal was to design a lightweight solution, (CUBE™ 60 - 240mm/60mm + 20mm + 2mm planks fabricated into modules - 25kg/m2 - EPD 2.6kg CO2e/kg) that would not only meet these structural needs but also be economically viable while ensuring the highest standards of safety and quality.
To fulfill the project’s requirements, we proposed our PcP CUBE™ Oyster™ gratings, which offered a perfect solution for the rooftop walkway. Originally specified as twisted bar grating, the CUBE gratings could be customized to fit the existing spans, all while providing high PTV slip resistance to minimize the risk of slips and falls. The impressive strength-to-weight ratio of the CUBE™ gratings ensured that they remained lightweight, facilitating an efficient installation process without compromising safety.
Before fabrication began, we provided comprehensive technical support, including tailored load calculations and detailed panel drawings for client approval. This proactive approach helped to streamline the project and ensure that all specifications were met.
The project proceeded seamlessly from design through to installation. The adaptability of the CUBE™ grating significantly reduced the need for on-site trimming of steel, proving to be a highly cost-effective choice. The prefabricated units contributed to a quick and efficient installation process. Overall, this project showcased our commitment to providing a safe, economical, and timely solution for rooftop access.
Looking for a partner to manufacture a custom solution for your project? Our team of specialists are ready to advise you about your desired design and material